Five post-processing ways in 3D printing

Post-processing is a frequently neglected part of the 3D printing process. As the additive manufacturing market relocates from prototyping to end part production tailored to customer markets, the look and feel of 3D published items are coming to be increasingly more vital. That is where post-processing 3D published components is available in.

What is post-processing in 3D printing?

Components produced with 3D printing innovations normally call for some level of post-production therapy. This important action of the 3D printing process is referred to as post-processing. The options for post-processing 3D printed parts include eliminating assistance or excess product, washing and healing, sanding or brightening a version to paint or coloring.

What are the different post-processing strategies offered? We can recognize 5 steps in post-processing, although not all actions are needed for all projects:-
1. Cleaning up
2. Fixing
3. Curing or solidifying
4. Surface ending up
5. Coloring

also, be cautious that the post-processing technique can differ depending upon the printing process utilized to produce the model.

1. Cleaning

a. Removing support product (FDM as well as Material Jetting)

When publishing designs with overhang on FDM or other product jetting modern technologies, support frameworks that hold up the looming attributes are needed. These support frameworks can be printed utilizing the same material as the one with which the design itself is published. But when the machine permits printing with several products, unique assistance material can be made use of. Nevertheless, whenever an assistance framework is required, there will be some post-processing included.

b. Powder elimination (SLS and also Powder Bed Fusion)
Models published using powder bed fusion (SLS, etc.) are produced using plastic or metal powders. Deposits of powder can cling to or stay in the model, as an example in holes or more complicated inner networks inside the version.

c. Washing (SLA and Photo polymerization)
Components that are printed with SLA or various other photo polymerization can be conveniently cleaned after printing.

2. Fixing
In some cases, little repairs are required to load small openings or fractures or even to affix together parts that have actually been printed individually.

a. Filling
When fillers, as well as hardeners, are used to fix undesirable openings or fractures in the printed things.

b. Gluing and also welding
Utilized when separately published parts need to be attached together. ABS prints can be welded or glued together making use of acetone.

3. Curing
Just like French fries, cooking imitate they have been published enhances the mechanical properties (crunchiness in case of the French fries) of the product. Form labs and also Carbon have actually included treating utilizing UV light to their printing process (SLA as well as CLIP respectively, both Photo polymerization processes). After the design has actually been printed unique curing devices warm the model to bring the component to its optimum mechanical homes. Curing, therefore, differs from the various other post handling alternatives, that it boosts not just the aesthetic features, yet the physical top quality of the design.

4. Surface finishing
after the cleaning, cleaning, removing assistance or excess material as well as healing, various processes are readily available to make the design look nicer aesthetically. This is specifically relevant when the models are tailored in the direction of customer markets.

a. Sanding
Layer lines or touch-points where support structure was connected to the design can be removed by meticulously fining sand the surface area of the model, utilizing sanding paper with differing grit: from low too high for finishing. Apart from being labor extensive, hand-operated sanding can develop irregular results. With automated polishing, this can stay clear of. Layer lines are especially noticeable on 3D versions created utilizing layering strategies (like FDM).

b. Vapor or Chemical Smoothing
Often chemicals are utilized to smoothen the model surface. The vapors respond with the outer layer of the object. The layer lines are melt away, leaving a smooth external layer while giving the model a shiny look. For versions published with PLA and ABDOMINAL the acetone is commonly made use of, or the chemical representative Tetrahydrofuran (THF). The issue with this technique is that is cannot be regulated: small attributes can be melted off that should stay. Also, the vapors can be dangerous when breathed in. This can stay clear of making use of closed chemical cleansing makers.

5. Coloring
In some cases, 3D models can be printed using the colored product and also with multi-material printing (multi-) colored prints can be made. But one can likewise opt for coloring during the post-processing stage. Parts that need coloring would preferably be printed using white material. Before the version is repainted a layer of the guide is generally used. Paint can be done manually utilizing a brush or spray. There are makers that automate spraying of parts.

4 Tips to Increase 3D Printing Speed

                     4 Tips to Increase 3D Printing Speed

You can improve the 3D printing speed while reducing the bad impact on printing quality by following this 4 tips.

 What do we have to do before improving the 3D printing speed that understands slicing software?

 The slicing software is an application that used to prepare a 3D model for printing.

 We can find the “speed” option button, under this the speed setting and can be sawed in the slicing software.

 The slicing software is so smart that can tell you the printing time according to the printing speed.

Let’s see the 4 tips for growing 3D Printing Speed:-

 

1.    Increasing the speed of sound in the slicing software:-

We can find some room for improvement in printing speed by adjusting the printing speed in the software application. There is different “speed” option button such as filler, support material, and other options. You have to choose the higher filler speed and the supporting material is not too higher speed but should be set to average. Another increasing the printing speed by reducing the 3D printer shake that can be finished by tightening the screws to eliminate the shake. After understanding the slicing software, you might need a 3D slicing to operate it.

 

 

2.    Printing more products on one print:-

Increasing the printing speed by adding more products on one print will reduce many times on operating the next product steps and by saving lots of time. According to the design of print, you can redirect it to make it the best use of print space. Use the height of the print bed etc. When you spend ten minutes printing one thing, whereas now you spend ten minutes printing two things, so you save time.

 

3.    Adjust Filler density:-

 As we all know, the higher the filler density, then it takes more time to print. It depends on what kind of products do you want to print.  If you want to print a pad that raises the height of your desk, you should not sacrifice density to increase the printing time. Many tests result show that the density ranges from 20% to 35% is the best with strong strength.  So, choosing the best filler density via your printing products!

 

4.    Remove or reduce the support:-

 If there are not any supports on the printing, it will save a lot of filament and time on the printing. According to the Space suspension 3D printing technology, what is the unique selling point is the printed object is suspended and rotates 360 degrees.  So, it can save much time on printing in support parts in 3D printing with this Space suspension 3D printing technology.  Nowadays, a 3D printer is getting more and more attention and innovation all the time.

Hence, by using these 4 tips you can increase your 3D printer speed.

 

If you have any valid questions just email to info@3idea.in professional 3D printer solutions will be provided to you by our experts who have years of experience in the 3D printer industry.

 

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Making history: human tissue 3D printed in space

 Russian astronauts have successfully 3D printed human tissue in space.

With the advances in science and technology, new ideas are being materialized all the time,from 3D printed cartoon characters to 3D printed organs. From earth to outer space,3D printing is certain to usher in an era of “space manufacturing” and a new round of medical innovation.

3D printing plays a key role in regenerative medicine,which is getting a lot of attention.

In fact, dating back to 1987, the concept of “regenerative medicine” was proposed and received worldwide attention.It was so popular that by the first half of 2019, 933 companies were registered in regenerative medicine globally.And regenerative medicine related technology and industries have since been booming due to the huge demand.

Compared to conventional manufacturing processes,additive manufacturing boasts high repeatibility and efficiency, and is capable of creating complex tissues and organs containing a variety of cells, growth factors and biological materials,a huge boost to regenerative medicine.

In April 2019, researchers at Tel Aviv University successfully 3D printed the world’s first vascularized heart,the size of 2.5cm,using the patient’s own cells and biomaterials.This was a key step towards the adoption of 3D printing technology by bioscience in producing functional human organs, causing a sensation in the medical field and beyond.

But this is the first time to have human tissue successfully printed in space.

Human beings have always been fascinated by outer space. Yet, we are intimidated by its harsh environment–In micro-gravity,our bodies are subject to all sorts of conditions, such as muscle atrophy, bone loss and etc.

Recently, a Russian astronaut on the International Space Station has created human cartilage in micro-gravity with the help of 3D printing.

Traditional methods of human tissue regeneration involve seeding cells onto bio-compatible “scaffolds”. Once the tissue has finished self-assembling the organ, the scaffold material will be biodegraded. 3D printing organs on Earth is one thing;replicating the same processes in outer space is quite another.There is little gravity on the International Space Station for the scaffold to hold the cartilage cells together.

To get around the problem,Oleg Kononenko used a “scaffold-free” tissue-engineering device,developed by Moscow-based 3D Bioprinting Solutions,in the customized assembly machine.The method leverages a magnetic field instead of gravity to direct cells to where they need to go, thus assembling them into more complex structures.

This has positive implications for astronauts being able to stay in space longer, or for people who want to realize their dreams of space travel.

Utkan Demirci of Stanford University School of Medicine is the driving force behind the maglev biological assembly method, which aims to build tissue in microgravity. The technique leverages two relative magnets close to each other to create a force that pushes the cells toward each other. “Electromagnetic or magnetic fields are controlled, so we can move cells to where we want them to go in order to assemble them into more complex tissue structures.”says Demirci.

In addition,more practice and experimenting are expected here on Earth. Demirci believes that such research in space could lead to interesting discoveries in cancer biology and cross-infection, such as HIV or COVID-19.

But the study also faces a challenge: cells need to be suspended in a paramagnetic medium containing gadolinium (Gd) ions at concentrations that could be toxic to the cells and cause pressure imbalances. And one of the potential solutions to these problems is to use suspension assembly in microgravity, that’s why we finally got to witness the latest experiment conducted by Russian cosmonauts on the International Space Station.

The experiment’s success boosts space regenerative medicine, which, if developed further, may one day help crew members replace body parts. Then astronauts can finally “live on their own hump”!

Source: qq.com

Something You Need to Know between PLA and ABS

With the development of FDM technology in China, 3D printer FDM technology is becoming more and more popular. In the current market, there are two kinds of mainstream filaments for the FDM 3d printer: ABS and PLA. They are all engineering materials.

Here are some ways you need to focus on when you choose the FDM printer filaments.

First, let’s learn about PLA and ABS. Compared with PLA, the melting point of ABS is about 200℃, and the nozzle temperature of printing ABS is generally 210℃ - 230℃. The melting point of PLA is about 180℃, it is lower than that of ABS. The nozzle temperature of the printing PLA is generally 190℃-220℃. In terms of the 3D printing model, PLA is harder than ABS. The model printed with ABS is darker, and the model printed with PLA is lighter. These are the small differences between ABS and PLA.

Second, let’s share the printer's dependence on filaments. As far as FDM 3D printing is concerned, filaments are an important factor to ensure the precision of the printing model. Each printer has its own printing consumables, and the diameter of filament can’t be wrong. Filaments sold on the market vary in diameter, generally, 1.75mm filaments are sold in 1.66mm, 1.7mm, etc. If the diameter is smaller than the standard of the printer, the filament will be stuck in the printing process, and the printing model will be misplaced. Therefore, it must pay attention to the filament diameter and know that the majority of ABS printing consumables on the market are 1.75mm. The majority of PLA printing consumables on the market are 1.75mm and 3.00mm.

Three, for other characters, PLA is an environmentally friendly material. When you use filament PLA for printing, there will be a sweet smell like candy. However, the ABS will be a pungent smell. In addition, PLA also can print much bigger models without the heating bed, and the edges of the models will not be raised. But ABS is easy to warp.

Finally, before purchasing a printer, please make sure that the printing filaments what the printer is suitable for. The filaments produced by each manufacturer will have different additives, and the proportion of additives will be different. If the proportion of water added in filaments is too large, the outer wall of the printed model will appear accretion, which will affect the appearance of the model. Every 3D printer has one of the most suitable filaments. For example, there is an Ender-3 printer in Creality 3D, which is more suitable for printing 1.75mm PLA filaments after testing in the factory. If ABS filament is used, printing can be completed, but the printing effect is not as good as PLA. Therefore, it is recommended that each 3D printer only use filaments from the same manufacturer, and do not change printing consumables frequently.

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The Introductory Guide on FDM 3D Printing

                Fused Deposition Modeling (FDM) is the most popular process used in 3D printing. It can create durable, long-lasting, and strong parts that are digitally precise and accurate. If you're looking to learn more about this innovative technology, you've come to the right place! Below you’ll find a complete introductory guide on FDM 3D printing.

An Introduction to FDM 3D Printing
FDM technology is the most commonly used method of 3D printing. FDM stands for Fused Deposition Modeling and was first developed in the 1980s. It uses a thermoplastic filament that is heated until it melts. The melted filament is then extracted, layer by layer, to create a three-dimensional object. There are actually two different aspects to this process. One is the modeling material that makes the object itself, and the other is the support material that acts as scaffolding to support the object while it’s being printed.

The process of FDM 3D printing is quite advanced but the method actually followed to create your 3D objects has been simplified. Usually, you will start out with a computer-aided design file or .CAD file. This file is then converted into either a .STL file or .OBJ file in order to be processed by the FDM 3D printer.

Once an object is ready to be printed, the FDM 3D printer starts by loading filaments into a nozzle. The filaments are then heated up until the point of melting. A computer communicates with the nozzle, or extruder, and base of the printer and tells it exactly where to move in order to create the object accurately. Then, the melted thermoplastic filament will be extruded from the nozzle as it moves over the base to create the first layer of the object. As each layer cools and hardens, another layer is added on top of it and immediately binds to the one below it. As each layer builds, the base will move lower to allow room for more layers.

When the object is done printing, the thermoplastic supports can be snapped off by hand and sanded if needed.

The Common Types of FDM 3D Printers
FDM 3D printers have evolved throughout the years. They are now becoming more modern, sophisticated, and advanced. That also means you have your choice of several different types. Read more below about the most common types of FDM 3D printers, including their advantages and limitations.

Cartesian
The most common type of FDM 3D printer is the Cartesian. This is a boxy type of design where the base moves on the Z-axis and the extruder moves on the X and Y-axis. This three-axis system is based on the Cartesian coordinate system in mathematics, which is where the printer derives its name from. There are some variations but most work in this fashion.
Advantages: Simpler design, easier to maintain, detailed, precise.
Limitations: Speed. Cartesian 3D Printers can be quite slow. Most other types created after this design worked to improve on the speed.

Delta
Delta 3D printers have a circular base with the extruder suspended at the top. The nozzle is supported by three metal arms that form a triangular shape (or a delta symbol). Delta 3D printers are also unique in the fact the base never moves, unlike most other common types. This can offer an advantage when creating certain types of objects.
Advantages: Faster than most other types, a modern design, stationary base.
Limitations: It is said to not be as accurate or detailed as the Cartesian types.

Polar
Polar 3D printers are a newer design that works on a different type of coordinate system. Whereas the Cartesian 3D printer works on the Cartesian coordinate system (a square grid), the Polar 3D printer works on the polar coordinate system (a circular grid). With this type of printer, the base can spin around while the nozzle can move up and down and left to right.
Advantages: Can make larger objects in less space, runs on two motors rather than three which makes it more energy efficient
Limitations: It’s still an emerging new design and not as well-known as others.

Scara
Scara stands for Selective Compliance Assembly Robotic Arm. If you watch a Scara 3D printer in action, it almost looks like a robotic system from a manufacturing factory. It is very precise in its accuracy and due to its flexible position, it can make more complex objects.
Advantages: Can make more complex structures, more mobile design since it is not fixed to a base.
Disadvantages: It’s still an emerging new design. It is also said to not produce as high-quality products as the Cartesian.

The Common Types of FDM 3D Printing Materials
Here we will cover the most common types of FDM 3D printing materials. We will also discuss exactly what they are, what they’re good for, and any drawbacks they may have.

PLA
PLA stands for polylactic acid or polylactide. It is a biodegradable thermoplastic that is created from renewable resources. PLA offers good detail, is affordable, and easy to print with. While it offers high stiffness, it has a low impact strength.

ABS
ABS stands for acrylonitrile butadiene styrene. It is a thermoplastic polymer. ABSoffersimproved mechanical and thermal properties over PLA but less detail. It has a low production cost and excellent impact strength but may be susceptible to warping.

TPU
TPU stands for thermoplastic polyurethane. It is a class of polyurethane plastics that is flexible, transparent, and resistant to oil, grease, and abrasion. It is best suited for tubes, grips, seals, and gaskets. While it is very flexible, it doesn’t offer a high print accuracy.

Nylon
Nylon or polyamide (PA) is thermoplastic silky material. It has great wear and high abrasion and chemical resistance. It is very high in strength but has low humidity resistance.

PEI
PEI stands for polyetherimide. It is an amorphous thermoplastic that is amber-to-transparent. It is an engineering plastic with high-performance applications. PEI also has excellent heat, chemical, and flame resistance. It has a very good strength to weight but can be costly to use.

PETG
PETG stands for polyethylene terephthalate, while the G is added to indicate it has been glycol modified for extra durability. It has improved properties over PLA, making it more impact-resistant with exceptional chemical and moisture resistance. It can be sterilized making it food safe. PETG also has good strength, is flexible, and can be easy to print with.

The Advantages and Limitations of FDM 3D Printing
The main advantages of FDM 3D printing over other forms of printing are its low cost, ease of use, and a broad range of materials. Compared to other techniques, FDM 3D printing is much more affordable and therefore more accessible to the average buyer. The process is user-friendly and easy to use. Also, as you saw in the last section, there are many different types of filaments you can use. This can allow for the use of different types of material in one project. They also come in a wide range of colors and levels of opaqueness.

The main limitations of FDM 3D printing include being limited to plastics, may not achieve super detailed objects, and more work can be involved when removing supports. It should be noted that FDM 3D printers are the best type for home and office use. While other types of 3D printers can make objects out of ceramic or glass, the types of materials needed can be very dangerous and therefore should be reserved for professional 3D printer operators.

Common Application Fields of FDM 3D Printing
For a long time, 3D printing was very expensive and therefore out of the reach of most people. Now that it is starting to become more affordable, FDM 3D printing is now used in all types of fields. Below you’ll find a list of the most common applications of FDM 3D printing in various fields of study.

Medical Field
Used for bio-printing, medical devices, replicas of organs, pills, and implants.

Manufacturing Field
Mass customization, rapid prototypes, rapid manufacturing, and in research labs.

Industrial Field
Clothes, shoes, jewelry, cars, construction, computers, robots, and art.

Cultural Fields
Art, jewelry, hobbies, educational use, and environmental use.

The Future Prospects of FDM 3D Printing
FDM 3D printing is the new wave of the future. The technology is evolving and growing every day and its uses are only increasing. While there are many incredible things already being done with FDM 3D printing, the future growth is exponential. The medical industry is already making printed organs and the construction industry has started to look into 3D printing to build houses!

Even though there are many industrial and research applications, FDM 3D printing can be ideal for the tinkerer, maker, or hobbyist. Your imagination is truly the limit. Do you need a part for a small fix around the house? Print one up! Are you looking to create unique art or advanced robots? FDM 3D printing can help with that, too. If you can dream it, you can print it!

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